Forming, pouring and finishing hours per square foot
In the example, 0.069 crew hours a square foot covers the whole driveway: tearing out and hauling the old asphalt, grading and compacting 4 inches of gravel, building forms and setting a rebar grid, the pour with four people on the finish, saw-cutting joints and stripping forms. It also carries the drive to the site each day and the trip back to seal.
A new patio on bare ground with no tear-out needs fewer hours per foot. A pour with a long wheelbarrow run or a pump truck needs more. Change this box to the slab in front of you before you look at the price.
What sits inside $3.94 of materials per square foot
The materials box is everything you buy or pay to dump, divided by the slab area. For the example that is about 12 yards of air-entrained ready-mix with fees, the rebar and chairs, about 17 tons of gravel from the pit, form lumber and stakes, cure and seal, and around 18 tons of old asphalt and soil taken to the dump.
The dump fees surprise people: on a tear-out they are a real part of the materials line. A slab on fresh ground with no tear-out can drop well below $3.94 a foot. The extra yard on the order sits in its own box, because running short in the middle of a pour costs far more than a yard left in the truck.
When the $3,500 minimum takes over on a small pad
The permit, the extra yard and the machine costs total $826 and are paid once, so small slabs cost more per foot:
| Slab | Crew hours | Price | Per sq ft |
|---|---|---|---|
| 960 sq ft driveway, example | 66.24 | $10,821.22 | $11.27 |
| 400 sq ft patio | 27.6 | $5,087.04 | $12.72 |
| 300 sq ft pad | 20.7 | $4,063.08 | $13.54 |
| 200 sq ft pad | 13.8 | $3,500.00 (minimum) | $17.50 |
At 200 sq ft the math lands below $3,500, so the minimum sets the price. A pour day still means a truck, a crew and a finish whatever the size, and the minimum is what keeps a small pad from losing money.
What the concrete spreadsheet adds to reach $11,782
Every number above runs on $58 an hour, which is what the example flatwork outfit needs to cover its finishers, trucks and insurance over its pouring season. Put your own figure in, from the break-even rate tool, before you send a driveway price.
The spreadsheet then charges the skid steer, dump trailer, crew truck and saw by their own running hours, adds waste on the order, a small cushion, fuel, saw blade wear and an allowance for hidden concrete found under the asphalt. It lists each material from a price list, prints a customer quote and tracks hours against the estimate in the job log, the habit explained in the job costing guide. That is why its version of the same driveway comes to $11,782 instead of $10,821.22. The concrete pricing guide walks through that quote.